Temper Scanner 5D
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Even if manufacturers have continuously optimized their furnaces in the past, the measurement of optical distortions like pockets, hammers, saddles, etc. as well as sectoral rollerwaves (leading, center, trailing) and edge kink remains of main importance. The overall control is executed with the new „True Edge™“ technology, which controls the glass from edge to edge over the complete width and height! This enables a focus on the condition of the edges, which are important for later processes like lamination or IG.
The need to drive the furnaces to their limits for productivity reasons involves the risk that they are sometimes easily exceeded. This then leads to a loss of quality. However, in order not to exceed the limits as far as possible, suitable tools are required. This applies in particular to optical distortions in the glass caused by the furnace, which not only cause claims in the final product, but also problems with possible further processing into laminated or insulating glass. The Temper Scanner 5D helps you to optimize your product quality with this new function of distortion inspection and in combination with the proven channels that have been already available for quality control behind the furnace.
The channels used
The Temper Scanner works with a completely new type of optical geometry measurement. Viprotron uses the proven line scan cameras to combine the new distortion, rollerwaves and edge kink control function with the well-known functions of anisotropy measurement, haze localization and the detection of optical defects in the brightfield and reflection channels. Depending on the requirements, only the distortion/rollerwave test or all other functions can be used separately or in any combination behind your furnace. This flexibility to use up to five exact matching channels helps you to focus on the problems you have and not to deploy an overall package with superfluous functions.
The testing processes
Many years of experience in the use of line scan cameras enabled Viprotron to use this high-performance technology in the field of distortion / rollerwave measurement as well. With a new geometry-based measurement approach, Viprotron determines the local distortion in Milli Diopters as well as in Millimeters (Peak – Valley) and shows you exactly where the problem areas in the glasses are.
All manifestations of distortion (local saddles or pockets, edge kink and bows) are covered. The measurement is taken in the direction of travel of the glass through the furnace and is verified with cross direction calculations. This ensures the highest level of result repeatability.
Areas of application
Focus
- Any kind of distortion (saddle, pocket, …) as well as rollerwaves and edge kink
- Optional measurements of anisotropies
- Optional localization of White Haze
- Optional detection of high-contrast defects in brightfield (scratches, inclusions, bubbles, etc.)
- Optional detection of coating defects
Modularly expandable
- The basis is the measurement of distorsions and edge phenomena
- Expandable with anisotropy channel (according to standards, e.g. DIN SPEC 18198 or ASTM C1901 21)
- Expandable with White Haze channel
- Expandable with brightfield channel
- Expandable with reflection channel
Options to
- Improvement of the workflow (e.g. traffic lights, second operating station for furnace operators, etc.)
- Support for automation (connection to lines, ERP or PPS systems)
- Storage and use of data (dashboard, reports, archive)
Technical specifications
Unit height/width |
Up to 3.30 m as standard |
Design |
Horizontal or vertical |
Maximum glass sizes |
3.30 m x 6.00 m - optionally up to 25 m in length |
Glass types that can be tested |
Tempered glass made of float, tinted glass, LowE, sun protection glass, etc. |
Glass thicknesses |
Up to 20 mm – optionally thicker |
Transport speed |
25 m/min - optionally up to 50 m/min |
FAQ
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The five detection channels were designed in such a way that a retrofit installation can easily be done. Our scanners do not have any special requirements for the furnace outlet, such as black rollers or rollers with a balanced height profile.
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We are in talks with various furnace manufacturers or are already developing this feedback. Unfortunately, the topic is very complex and it will probably take some time before an automatic control circuit is available for every major furnace manufacturer.
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The proven displays will continue to be available. Separate displays will remain for the distortion test and for the other test methods if you want a quicker overview at the furnace outlet. Various displays can also be combined on request when installing the Temper Scanner.
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All values determined and measured by our scanners can be saved for further analysis. At this point we also recommend our extended statistics package, which can ease a large part of your work.
Factsheet Temper Scanner
The most important information and advantages of the Temper Scanner at a glance.
Factsheet Inspection Systems
The advantages of our scanner systems at a glance. Because the higher quality of your glasses makes the difference
Contact
You would like to coordinate a project with us or have questions about products and services? Then simply call us or send us an e-mail. We are looking forward to your message!
Contact details
Viprotron GmbH
Ostendstraße 17
64319 Pfungstadt
Germany
- Phone number
- +49 6157 986 380
- info@viprotron.de
Viprotron North America Inc.
7501 S. Jackson Gap Way
Aurora CO 80016 – USA
- Phone number
- +1 313 384 3855
- ric.schmidt@viprotron.com
