General

Potential check for all processing stages

This small questionnaire is intended to help you identify potential for avoiding defects. Small steps to avoid defect sources at various points in your production, which unnoticed lead to productivity losses and thus to avoidable cost. Take advantage of our experience from many projects in all production stages in the field of architectural glass to start exactly there.

The following is a small excerpt from work steps that are valid in all production areas, such as "onload on", "quality control" that takes place parallel to production and subsequent "offload" of the pane. We deliberately do not go into the specific problems of each individual production stage here at the beginning. That would be too much work for a first step and we can do that in detail with you for each production stage later. Soon we will offer a potential check for each production area listed on our homepage.

Lets start with our first questionnaire:

Onload

Where have you placed work instructions and tools in the local language of the employees for this position?

How have you ensured that a shaped glass is placed on the correct standing edge and not been flipped on the vertical line?

How do you ensure that there is enough room for an onload without the risk of employees damaging the glass during onloading?

How often do you change the overcoats on the suction cups of a manipulation aid to protect soft coats?

What kind of gloves do the employee wear to avoid fingerprints on the glass?

Visual inspection

Since when do you use or plan to use a scanner in this production stage?

If still in the planning stage

What defect areas will the scanner have to cover?

How long does it take on average to check for optical defects?

What workflow improvements are you targeting?

If already in use

According to which criteria did you select the scanner?

Which details does the scanner check?

How did you adapt the scanner to your existing workflow?

What other tools does the operator have at the inspection station to verify the scanner results or detect the different defect types?

Offload

How is care taken to avoid scratches when offloading the glass (offload scratches)?

What separators are placed between the glasses to be offloaded?

How are the finished glasses lashed to the rack (rods, straps, etc.) so that no packing or transport breakage can occur?

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